Thanks for the tips! I'm gonna run over to the local plastics shop in Jax tommorrow to pick up some better material. The lexan was scrap from hurricane prep-season
I'll let you know how it works out.
BTW Melev - Your site rocks! Rob sent me the url awhile ago when I was talking about making my own tank, ended up getting a 120 aga from him because the Wife thought routers were too expensive